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Case Studies Case Studies
Industrial Control System
FEATURED CASE STUDY

Secure Every Site: OT Cybersecurity Solution To Mitigate Risk

A large multi-site food and beverage manufacturer in the upper Midwest had a large DCS infrastructure with limited OT/IT security standards
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SYSTEMS SOLUTIONS
SYSTEMS SOLUTIONS

Water treatment product manufacturer integrates third party control system for PLC automation under a tight deadline.

RELIABILITY SOLUTIONS
RELIABILITY SOLUTIONS

Steel mill reduces costs and extends pump lifespan with mechanical seals.

VALVE MAINTENANCE & RELIABILITY
VALVE MAINTENANCE & RELIABILITY

Routine diagnostics detects damper malfunction and actuator leak.

CYBERSECURITY
CYBERSECURITY

Biorefinery fortifies their Industrial Control System (ICS) network and reduces cyber insurance premiums.

VALVE REPAIR SERVICES
VALVE REPAIR SERVICES

Power plant overcomes recurring maintenance issue and achieves long-term reliability.

PROCESS IMPROVEMENT, GOAL, TOOL, STRATEGY, SYSTEM, and EFFICIENCY
DIGITAL TRANSFORMATION

Golden Grain Energy leverages Plant Process Management (PPM) System.

CYBERSECURITY
CYBERSECURITY

Fortune 100 Healthcare Manufacturer deploys Best-In-Class OT Cybersecurity Controls.

Vent Maintenance and Repair
SOLUTION TO FERMENTATION TANK VENT MAINTENANCE

Distillers discover affordable, hassle-free, ergonomic alternative to tank maintenance with immediate gains.

RELIABILITY SERVICES
RELIABILITY SERVICES

Natural Gas Distributor prevents potential trip and shutdown caused by loose wiring and connections.

Digital Workflow System Integration
DIGITAL TRANSFORMATION

Large Public University embraces digital transformation and experiences greater efficiencies.

OIL PRODUCTION
OIL PRODUCTION
Oil Drilling Operation Gains Quick Well Startup Using Advanced Heater Treater Application.
OIL & GAS PRODUCTION
OIL & GAS PRODUCTION
Refinery Outgassing Bottleneck Resolved Via Proper Control Valve Sizing & Selection.
POWER
POWER

With On-Site Diagnostic Services, a Power Plant Avoids Costly Trips and Saves $1 Million USD.

NATURAL GAS PROCESSING
NATURAL GAS PROCESSING

Oilfield Startup Acceptance & Reliability Program Monitors Reciprocating Compressors.

SPECIALTY CHEMICAL PRODUCTION
SPECIALTY CHEMICAL PRODUCTION

Expanded Chemical Plant Process Controls Yield Benefits of Time & Labor Savings.

POWER PLANT RELIABILITY
POWER PLANT RELIABILITY

Power Plant Adds Reliability to Cooling Tower Motors and Gearboxes.

OVERALL EQUIPMENT EFFECTIVENESS
OVERALL EQUIPMENT EFFECTIVENESS
Building a predictive maintenance program leveraging hardware, software, and cloud hosting.
IMPROVED TESTING & AUTOMATED COMPLIANCE
IMPROVED TESTING & AUTOMATED COMPLIANCE
Compressor manufacturer adopts ISO 1217 testing standards set by Department of Energy (DOE).
ENERGY & TRANSPORTATION SOLUTIONS (ETS)
ENERGY & TRANSPORTATION SOLUTIONS (ETS)

Ethanol producer maximizes carbon credits with precise flow control and achieves net zero emissions.

VALVE MAINTENANCE & RELIABILITY
VALVE MAINTENANCE & RELIABILITY

Valve diagnostics exposes a hidden threat during planned plant shutdown.

SYSTEMS SOLUTIONS
SYSTEMS SOLUTIONS

Global manufacturer offloads logic to higher capacity PK controllers to free space and enhances control system.

Industrial Control System Regulatory Compliance
CYBERSECURITY

Ethanol producer amplifies industrial control system security to expand product portfolio.

Noise Reduction Fisher Whisper Tube
REDUCED NOISE & VIBRATION--NO PRESSURE DROP

Natural Gas utility provider replaces ball valves to decrease decibels at multiple facilities.

Industrial Control System Integration
DIGITAL TRANSFORMATION--CMMS CONNECTOR

Site enables bi-directional interface between Shiftconnector and Maximo.

Industrial Control System Backup and Recovery
CYBERSECURITY BACKUP & RECOVERY

Large Public University safeguards critical power infrastructure and bolsters disaster recovery plan.

DATA HISTORIAN ENABLES ACCESS
DATA HISTORIAN ENABLES ACCESS

Establish new OSIsoft PI Historian, build remote access to DeltaV, and transition years of historical data.

Industrial Control System Management
MOVE TO MODERN DATA MANAGEMENT

Site Deploys AMS Optics Data Hub as a Foundation for their Digital Transformation.

AUTOMATED BOILER BLOWDOWN
AUTOMATED BOILER BLOWDOWN

Continuous Boiler Blowdown Offers Benefits for Steam Power Plants.

NATURAL GAS PRODUCTION
NATURAL GAS PRODUCTION
Retrofitted Gate Station Handles Large Pressure Drop Safely by Using Reliable Regulators.
REFINING
REFINING
Valve Diagnostics Reduce Turnaround Scope for Midwest Refinery Processor.
SPECIALTY CHEMICAL PRODUCTION
SPECIALTY CHEMICAL PRODUCTION

Chemical Facility Expanded & Modernized with Digital Process Automation.

HEATING & COOLING CONTROL SYSTEM
HEATING & COOLING CONTROL SYSTEM

Control System Upgrade Opens Range of Technical Improvements in Performance & Reliability.

INDUSTRIAL POWER UTILITIES STEAM CONTROL
INDUSTRIAL POWER UTILITIES STEAM CONTROL
Heating Plant Efficiency Improved with Advanced Steam Temperature Controls.
NATURAL GAS TRANSMISSION
NATURAL GAS TRANSMISSION

Natural Gas Emissions To Environment Dramatically Reduced with Advanced Controls.

POWER INDUSTRY
POWER INDUSTRY

Power Plant Updates Shutoff Solution to Decrease Costs of Ownership.

FROM OUR CLIENTS

“By identifying problems with bearings at an early stage, we have been able to schedule repairs and avoid shutting the plant unnecessarily. This has increased production as well as lowered our overall maintenance costs." 
– Maintenance & Automation Manager